Diagnostic system for a modular fieldbus board

ABSTRACT

A diagnostic system for a modular fieldbus board carrying a number of fieldbuses connected to a bulk power supply. A monitoring transceiver means is adapted in use to one or more of the number of fieldbuses by means of two or more common mode and/or differential mode signal injection and/or signal detection points, which points are dispersed between the bulk power supply and the fieldbus trunk. The monitoring transceiver means can detect one or more fieldbus physical layer characteristics between two of the two or more of said points.

INCORPORATION BY REFERENCE

This is a continuation of and claims the priority benefit to U.S. application Ser. No. 10/574,555, filed May 18, 2006, entitled “Diagnostic System For A Modular Fieldbus Board”, by Gunther Rogoll et al., the disclosure of which is hereby incorporated by reference in its entirety. Application U.S. Ser. No. 10/574,555 is the national phase of PCT Application No. PCT/GB2004/004077, filed Sep. 24, 2004.

BACKGROUND AND FIELD OF INVENTION

This invention relates to a diagnostic system for a modular fieldbus board, for use particularly to monitor fieldbus physical layer characteristics on a modular fieldbus board carrying a number of fieldbuses.

INCORPORATION BY REFERENCE

In U.S. Pat. No. 5,831,805 there is disclosed a local power failure detection and clock disabling circuit operating within a node coupled to a bus structure. The node includes multiple ports and physical connections. for supporting multiple applications. Each physical connection serves as a bus transceiver for receiving and transmitting communications over the bus structure. The node includes a local power supply and a clock signal which is provided to each of the physical connections within the node. A detection circuit is coupled to the local power supply for detecting whether or not a sufficient level of power is being supplied from the local power supply. The clock signal is always provided to a master physical connection within the node, which is responsible for repeating communications across the bus structure. The master physical connection draws power from the backup power supply source when the local power supply is not supplying a sufficient level of power. When the detection circuit has detected that the local power supply is not supplying a sufficient level of power, the clock signal is disabled to all of the physical connections within the node, except the master physical connection, in order to minimize power consumption of the node. The local applications coupled to the node are also disabled when a sufficient level of power is not supplied from the local power supply. When the detection circuit detects that the local power supply is again supplying power at a sufficient level, the clock signal is reenabled to all of the physical connections within the node and the local applications are also reenabled.

In U.S. Pat. No. 5,757,265 there is disclosed a field bus system in which transmission ability of the system can be maintained even if communication error occurs due to noises or failure of a transmission line. The system can be easily shifted at a lower cost from a conventional system to the field bus system without degrading the high reliability thereof. The transmission line is constituted by a multiple-cable transmission line having at least three transmission cables. An external power supply supplies power to field devices through a pair of transmission cables of the multiple-cable transmission line. The field devices are connected to the transmission cables through a transmission line switching unit constituted by a plurality of rectifier elements, so that the field devices are supplied with current flowing in one predetermined direction when any of the pairs of transmission cables is selected. The external power supply monitors a failure of a currently used pair of transmission cables and, upon detection of failure of the currently used pair of transmission cables, the failed pair is replaced by a normal pair of transmission cables such that the field devices are continuously supplied with power.

In US-Al-2002/169582 there is disclosed a field device coupleable to a fieldbus process communication loop, the device comprising: a power module coupleable to the loop to power the device with energy received from the loop, a fieldbus loop communicator coupleable to the loop, and adapted to hi-directionally communicate over the loop, a controller coupled to the fieldbus loop communicator, diagnostic circuitry coupled to the controller and operably coupleable to the loop, the diagnostic circuitry adapted to measure a loop-related parameter, and wherein the controller provides diagnostic information based upon the loop-related parameter.

In WO-A-02/099663 there is disclosed an intrinsically safe field bus system comprising a field bus, a power source, a terminating resistor and at least one field bus device connected to the field bus. The power source is connected to a first end of the field bus and the terminating resistor terminates the field bus on the other end. The power source generates a periodic alternating signal, has a reactance as a terminating resistor and a unit for control and adjustment of the power source according to the input impedance (ZBus) of the field bus. The field bus input current (IBus) is kept constant when the input impedance (ZBus) in a first range of operation (I) is smaller than the wave impedance (ZW) of the field bus line, and the field bus input voltage (UBus) is adjusted to a constant maximum voltage (Umax) and the field bus input current (IBus) is adjusted according to the input impedance (ZBus) if the input impedance (ZBus) exceeds the value of the wave impedance (Zw) in a second operating range (II).

In DE-A-IOI04908 there is disclosed an electronic device for permanent monitoring electrically measurable states or values of bus systems, such as Profibuses, field buses, etc., after the bus has been installed, with two bus conductors, a comprehensive power supply and data bus, that connects a bus master and a bus slave together. Accordingly the device samples a number of connections of the electrically measurable bus conductors using a permanent circuit connection for voltage or current measurement, testing earth connection testing the quality of the bus conductors and the signals they carry. The current testing of bus systems is based an connection of measurement meters and multimeters after installation to test the bus system and to correct any faults. What is needed is a diagnostic system for a modular fieldbus board carrying a number of fieldbuses connected to a bulk power supply, comprises a monitoring transceiver means, such that the monitoring transceiver means can detect one or more fieldbus physical layer characteristics.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a first preferred embodiment of the present invention.

FIG. 2 is a second preferred embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Therefore, according to the present invention a diagnostic system for a modular fieldbus board carrying a number of fieldbuses connected to a bulk power supply, comprises a monitoring transceiver means connected in use to one or more of the number of fieldbuses by means of two or more common mode and/or differential mode signal injection and/or signal detection points, which points are dispersed between the bulk power supply and the fieldbus trunk, such that the monitoring transceiver means can detect one or more fieldbus physical layer characteristics between two of the two or more of said points.

Preferably the fieldbus physical layer characteristics which are monitored comprise one or more of: over/under termination, noise/ripple level, signal level, signal bias, signal jitter, signal ringing, signal distortion, signal attenuation, cross talk, unbalance, and earth leakage.

In a preferred construction the monitoring transceiver means can also detect one or more characteristics of hardware carried on the modular fieldbus board by means of one or more of said points. The hardware can be the bulk power supply connections, power supply converters, power supply conditioners and the fieldbus trunks. The characteristics to be monitored can comprise one or more of voltage, short circuit, hardware module failure, quiescent current, and rate of charge.

The monitoring transceiver means can also be adapted to gather received data and produce one or more of: Fourier analysis, trending analysis, and data logging.

Preferably the monitoring transceiver means may be adapted to provide an alarm in the event that received data indicates one or more of pre-determined failures or the one or more fieldbuses.

In one construction the monitoring transceiver means can be provided with a first digital and/or an analogue interface, such that diagnostic data detected and/or alarms created by the monitoring transceiver means in use are transmitted to a digital or analogue device operated by a user, and such that commands can be sent in use from the user operated digital or analogue device to operate the monitoring transceiver means.

Alternatively, or in addition to the first interface, the monitoring transceiver means can be provided with visual means adapted to display diagnostic data detected and/or alarms created.

In addition, the monitoring transceiver means can be provided with a second digital and/or an analogue interface, such that diagnostic data detected and/or alarms created by the monitoring transceiver means in use can be transmitted to other associated diagnostic systems.

Preferably the monitoring transceiver means can be removable from the fieldbus board, and it can be powered in use by the bulk power supply.

In one construction one or more of the two or more common mode and/or differential mode signal injection and/or signal detection points can be disposed actually within any of the hardware carried on the board.

The Invention also includes a modular fieldbus board provided with a diagnostic system as described above.

Therefore, the Invention also includes a modular fieldbus board comprising a number of fieldbuses connected to a bulk power supply, and a diagnostic system comprising a monitoring transceiver means connected to one or more of the number of fieldbuses by means of two or more common mode and/or differential mode signal injection and/or signal detection points, which points are dispersed between the bulk power supply and the fieldbus trunk, such that the monitoring transceiver means can detect one or more fieldbus physical layer characteristics between two of the two or more of said points.

Preferably each of the one or more fieldbuses can comprise a connection to the bulk power supply, a power supply converter, a power supply conditioner and a fieldbus trunk.

It will be appreciated that the two or more common mode and/or differential mode signal injection and/or signal detection points can be dispersed at any points in the fieldbuses. However, in a preferred construction on each of the one or more fieldbuses a first common mode signal injection and/or signal detection point can be disposed between the bulk power supply and the power supply converter, a second common mode signal injection and/or signal detection point can be disposed between the power supply converter and the power supply conditioner, a third a common mode signal injection and/or signal detection point can be disposed between the power supply conditioner and the field bus trunk, and a differential mode signal injection and/or signal detection point can be disposed between the third common mode signal injection and/or signal detection point and the fieldbus trunk.

In addition, in a preferred construction a fourth common mode signal injection and/or signal detection point can be disposed within the power supply converter, and a fifth common mode signal injection and/or signal detection point can be disposed within the power supply conditioner.

The invention can be performed in various ways, but one of the embodiments will now be described by way of example and with reference to FIGS. 1 and 2, which show a diagrammatic display of a modular fieldbus board according to the present invention.

As shown in FIG. 1, a modular fieldbus board comprises a backplane 15, on which is mounted any number of fieldbuses 8 a, 8 b and 8 n in series and a monitoring transceiver means 17, (which may also be described by those in the art as a segment autonomous diagnostic system). (The fieldbuses comprise at least fieldbuses 8 a and 8 b, while 8 n diagrammatically signifies any number of further fieldbuses, and is therefore shown in hashed lines.)

The fieldbuses 8 a to 8 n are connected to bulk power supply 1, and each comprise a power supply converter 3 and a power conditioner 5.

The monitoring transceiver means 17 is provided with a first digital interface, signified by arrow 16, which in use interfaces with a user operated digital control system. Further the monitoring transceiver means 17 is provided with a second digital interface, signified by hashed arrow 19, which in use can interface with similar diagnostic systems provided on associated modular fieldbus boards (not shown).

The monitoring transceiver means 17 is further provided with visual means (signified by arrows 14) which can provide information and warning signals direct to users.

The monitoring transceiver means 17 is connected to each fieldbus 8 a to 8 n by first common mode signal injection and detection point 2 between the bulk power supply 1 and the power supply converter 3, by second common mode signal injection and signal detection point 4 between the power supply converter 3 and the power supply conditioner 5, by third a common mode signal injection and signal detection point 6 between the power supply conditioner 5 and the field bus trunk (not shown), and by differential mode signal injection and signal detection point 7 between the third common mode signal injection and signal detection point 6 and the fieldbus trunk (not shown).

In addition, the monitoring transceiver means 17 is connected to each fieldbus by fourth common mode signal injection and signal detection point (not visible, but indicated by connection arrow 9) which is disposed within the power supply converter 3, and by fifth common mode signal injection and signal detection point (again, not visible but indicated by connection arrow 11) disposed within the power supply conditioner 5. Connection between detection points 2, 4, 6 and 7 and monitoring transceiver 17 is illustrated by connection arrows 10, 12, 13 and 18.

The monitoring transceiver means 17 can monitor for fieldbus physical layer characteristics including over/under termination, noise/ripple level, signal level, signal bias, signal jitter, signal ringing, signal distortion, signal attenuation, cross talk, unbalance, and earth leakage, between any of the above described points.

In addition, the monitoring transceiver means 17 can monitor for voltage, short circuit, hardware module failure, quiescent current, and rate of charge, between any of the above described points.

The monitoring transceiver means 17 is programmed to compile received data in use and produce Fourier analysis, trending analysis, and data logging.

Further, the monitoring transceiver means 17 Is programmed to provide an alarm, signified by symbol 18, either via the interfaces 16 or 19, or the visual means 14, in the event that data in use indicates one or more of pre-determined failures or the one or more fieldbuses. The indications of failures in the data are pre-programmed into the transceiver 17.

Thus, the modular fieldbus board can provide many types of information on its performance and on any potential failures to a user. 

1. A physical layer diagnostic system for a modular fieldbus board carrying one or more fieldbuses, the one or more fieldbuses each including a power supply converter and a power conditioner and the one or more fieldbuses connected to a bulk power supply via the power supply converter and power conditioner for each of the one or more fieldbuses, the system comprising a monitoring transceiver connected in use to the one or more fieldbuses in which each connection to each of the one or more fieldbuses comprise two or more common mode and/or differential mode signal injection and/or signal detection points, which points are collectively formed to inject and/or detect both common mode and/or differential mode signals, and wherein first points of the common mode and/or differential mode signal injection and/or signal detection points are located between the bulk power supply and the power supply a converter of each of the one or more fieldbuses and second points of the common mode and/or differential mode signal injection and/or signal detection points are located between the power conditioner and a fieldbus trunk part of each of the one or more fieldbuses, such that the monitoring transceiver can detect one or more fieldbus physical layer characteristics between two of the two or more of said points, and in which the monitoring transceiver is provided with a first digital and/or analog interface adapted to transmit physical layer diagnostic data detected by the monitoring transceiver directly to an associated digital or analog device.
 2. A diagnostic system as claimed in claim 1 in which the fieldbus physical layer characteristics comprise one or more of: over/under termination, noise/ripple level of one or more particular devices, signal level of one or more particular devices, signal jitter of one or more particular devices, signal ringing of one or more particular devices, signal distortion of one or more particular devices, signal attenuation cross talk, unbalance, and earth leakage.
 3. A diagnostic system as claimed in claim 1 in which the monitoring transceiver means also detects one or more characteristics of hardware carried on the modular fieldbus board by means of one or more of said points.
 4. A diagnostic system as claimed in claim 3 in which the one or more characteristics of hardware comprise one or more of: voltage, short circuit, hardware module failure, quiescent current, and rate of charge.
 5. A diagnostic system as claimed in claim 4 in which the monitoring transceiver means is adapted to gather received data and produce one or more of: Fourier analysis, trending analysis, and data logging.
 6. A diagnostic system as claimed in any of the claim 1 in which the monitoring transceiver means is adapted to provide an alarm in the event that received data indicates one or more of pre-determined failures or the one or more fieldbuses.
 7. A diagnostic system as claimed in claim 1 in which the monitoring transceiver means is provided with a first digital and/or an analogue interface, such that diagnostic data detected and/or alarms created by the monitoring transceiver means in use are transmitted to a digital or analogue device operated by a user, and such that commands are sent in use from the user operated digital or analogue device to operate the monitoring transceiver means.
 8. A diagnostic system as claimed in claim 7 in which the monitoring transceiver means is provided with a second digital and/or an analogue interface, such that diagnostic data detected and/or alarms created by the monitoring transceiver means in use are transmitted to other associated diagnostic systems.
 9. A diagnostic system as claimed in claim 1 in which the monitoring transceiver means is provided with visual means adapted to display diagnostic data detected and/or alarms created.
 10. A diagnostic system as claimed in claim 1 in which the monitoring transceiver means is removable from the fieldbus board.
 11. A diagnostic system as claimed in claim 1 in which the monitoring transceiver means is connected to the bulk power supply.
 12. A diagnostic system as claimed in claim 1 in which one or more of the two or more common mode and/or differential mode signal injection and/original detection points are disposed within hardware carried on the board.
 13. A modular fieldbus board comprising a backplane; one or more fieldbuses mounted on the backplane, the one or more fieldbuses each including a power supply converter and a power conditioner and the one or more fieldbuses connected to a bulk power supply via the power supply converter and power conditioner of each of the one or more fieldbuses, and a monitoring transceiver connected to the one or more fieldbuses by means of two or more common mode and/or differential mode signal injection and/or signal detection points, and wherein the two or more common mode and/or differential mode signal injection and/or signal detection points are interposed between and/or within the bulk power supply, the power supply converter, the power supply conditioner and the fieldbus trunk, such that the monitoring transceiver can detect one or more fieldbus physical layer characteristics between two of the two or more of said two or more common mode and/or differential mode signal injection and/or signal detection points.
 14. A modular fieldbus board as claimed in claim 13 in which each of the one or more fieldbuses comprise a connection to the bulk power supply, a power supply converter, a power supply conditioner and a fieldbus trunk.
 15. A modular fieldbus board as claimed in claim 14 in which an each of the one or more fieldbuses a first common mode signal injection and/or signal detection point is disposed between the bulk power supply and the power supply converter, in which a second common mode signal injection and/or signal detection point is disposed between the power supply converter and the power supply conditioner, in which third a common mode signal injection and/or signal-detection point is disposed between the power supply conditioner and the field bus trunk, and a differential mode signal injection and/or signal detection point is disposed between the third common mode signal injection and/or signal detection point and the fieldbus trunk.
 16. A modular fieldbus board as claimed in claim 15 in which a fourth common mode signal injection and/or signal detection point is disposed within the power supply converter, and in which a fifth common mode signal injection and/or signal detection point is disposed within the power supply conditioner.
 17. A modular fieldbus board comprising a number of fieldbuses connectable in use to a bulk power supply, characterized in which: the modular fieldbus board is provided with a diagnostic system comprising a monitoring transceiver means connected to one or more of the number of fieldbuses, in which each connection to a fieldbus comprises one or more common mode and/or differential mode signal injection points and one or more corresponding common mode and/or differential mode signal detection points, in which said points are dispersed between the points at which the fieldbus is connectable to the bulk power supply and to a fieldbus trunk, and in which the monitoring transceiver means is adapted to detect one or more fieldbus physical layer characteristics between any signal injection point and any signal detection point.
 18. A modular fieldbus board as claimed in claim 17 in which the fieldbus physical layer characteristics comprise one or more of: over/under termination, noise/ripple level, signal level, signal bias, signal jitter, signal ringing, signal distortion, signal attenuation, cross talk, unbalance, and earth leakage.
 19. A modular fieldbus board as claimed in claim 17 in which the modular fieldbus board carries hardware and in which the monitoring transceiver means is also adapted to detect one or more characteristics of hardware disposed between any signal injection point and any signal detection point.
 20. A modular fieldbus board as claimed in claim 19 in which the one or more characteristics of hardware comprise one or more of: voltage, short circuit, hardware module failure, quiescent current, and rate of charge. 